Appalachian Resins is a start-up company that is developing an integrated ethylene and polyethylene production facility. The facility’s raw material will be ethane obtained from Marcellus Shale Gas. The plant will be located in West Virginia. the resin if maining for making plastic molding parts purpose.

The proposed facility will produce 508 million pounds per year of ethylene and 500 million pounds per year of polyethylene. This less than “world scale” production facility is sized to accommodate the needs of an identified local market.

Appalachian Resins’ proposed production facility will enhance supply chain logistics and stabilize regional polyethylene price swings.

Custom injection molding has always been a fast-moving, chaotic, and challenging business. It also has a high potential for profit, even today, despite the international competition and tight margins.

You want to succeed, you see the possibilities, but the global pricing and high expenses make it very difficult. The lean manufacturing process can help you reach your goals.

Plastic mold making is the most ideal business to benefit from the lean manufacturing process. If you embrace the entire concept and do not cherry pick the parts that are quick and easy, you will most certainly experience improvements in your operation.

Find out how plastic injection molders can use the lean process better…

The learning plastic molds manufacturing process is an integrated approach to reducing waste. It could be time or material or anything else; waste is waste and waste equals money in business. It requires a shift in thinking to approach efficiency from this vantage point, rather than always striving to do more, do it faster, do it better.

Six Sigma

Implementing six sigma requires that management is dedicated to making it work in the long run. Employees are often cynical toward new programs because, in the past, many programs amounted to little more than slogans and banners.

Using a six sigma consulting firm is a good idea, once you have educated yourself in the basic principles. The time and expense of hiring an outside consultant will pay off handsomely over time. If you have the personnel to mange your six sigma implementation in-house that is even better; though they will certainly need some additional training.


5S training will give you a huge boost in your plastic molds manufacturing process. This is because the results are so immediate and visible. Everyone likes having the tools they need, the materials in the proper place with labels, and a general atmosphere of everything in its the place.

It is relatively easy to get your employees to go along with a 5S program. Within a week you will see changes in your production area and the attitude of everyone. Find the key people, train them, give them the authority and communicate with the entire workforce in order to avoid grumbling and confusion.


When you conduct a kaizen blitz, or event, you pick an area or a process and focus exclusively on it. This is a great way to make progress and get people involved because it is by nature short and intense. It is a bit like cleaning up your kitchen before your mother-in-law comes for a visit! You hyper-focus on one area after another until the whole is done.

One drawback though with a kaizen blitz is that it can be mistakenly understood to be the entire process. It is just a component and it should be regarded as such. If it becomes the program, you will not really change the culture or become much more efficient in your operation.

Manage your time more effectively

Tip-packed ebook, “Make Time For Success!” shows you how to define tasks and manage time and resources to get the job done in less time. Order NOW and take the first step into the future YOU want!

It is a good idea to talk to successful shop owners who have benefited from learning the plastic mold manufacturing process. You will find them enthusiastic and quite willing to open up, for the most part.

You should also read and gather information so you can make wise decisions rather than totally rely on the opinion of a consultant. In the end, you will certainly need outside help, but you also need a thorough understanding of the process yourself.

value stream mapping you want to learn how to use the lean process, I highly recommend the Leaning plastic mold Manufacturing web-based training course. You will get a thorough understanding of all the components of plastic injection mold manufacturing, including Value Stream Mapping, six sigma, 5S and much more.